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Monthly Archive for: "September, 2010"
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By Chris Cosentino
In Uncategorized
Posted September 27, 2010

Parts is parts

Just posting a few shots of the various parts that are accumulating.  It’s nice to start a project like this and have spare parts available to experiment with.  Previous bike and [...]

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By Chris Cosentino
In Uncategorized
Posted September 27, 2010

Flip-Flopping the Crankshaft

We’ve made good progress on the crank so far, one aluminum test part and 3 final steel parts all have the first lathe operation complete with no crashes, broken tools, or other mishaps. Now [...]

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By Chris Cosentino
In Uncategorized
Posted September 25, 2010

I Love CNC

The wonders of modern technology. From: To this: In a couple of hours.  All the parts are accurate to within a few ten thousandths of an inch. The switch from the 2024 aluminum test material [...]

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By Chris Cosentino
In Uncategorized
Posted September 22, 2010

Machining Step 1 on the Lathe

After a couple of long days and late nights machining non-motorcycle parts the lathe is open and I can run a test part of the first crankshaft program!  I’m making the first part from [...]

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By Chris Cosentino
In Uncategorized
Posted September 20, 2010

Programming Setup 1 on the Lathe

The first step in converting CAD to chips is to plan ahead, and it should happen very early in the design stages, otherwise you run the risk of having an unmachinable or hard to machine [...]

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By Chris Cosentino
In Uncategorized
Posted September 19, 2010

Starting on the Crankshaft

Now that the engine case patterns are approved and the production order placed I can move on to the crankshaft. It will be a 180 crank to exploit the reduced variations in reflected crankshaft [...]

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By Chris Cosentino
In Uncategorized
Posted September 16, 2010

Long Block Assembly Shots

Now that we have a girdle, top, and a couple of heads the time is ripe for some assembly shots. I’ll let the images speak for themselves… Short Block:Long block: The overall engine [...]

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By Chris Cosentino
In Uncategorized
Posted September 7, 2010

Finishing the Girdle Machining

This blog post is dedicated to Chris Hodgson from San Jose BMW. I saw Chris and his crew at the BUB Bonneville motorcycle speed trial event last week while helping wrench for Scott Kolb on his [...]

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